untitled

Illustrated Parts Manual

MODEL NUMBER S2008TZNTOUSB

MODEL NUMBER S2008TZNLXUSR

MODEL NUMBER S2008TZNTOOSB (INTERNATIONAL)

MODEL NUMBER S2008TZNLXOSR (INTERNATIONAL)

2008

TZ1 Touring

 NOTE: The illustrations used in this Parts Manual are for reference to replacement part numbers only and are not to

be used for assembly. For assembly procedures, use an Arctic Cat Service Manual. Underlined part numbers are new

for the 2008 model year. For a complete list of related items, refer to the current accessory catalog.

®™ Trademarks of Arctic Cat Inc., Thief River Falls, MN 56701

TABLE OF CONTENTS

2008 TZ1 Touring

(Model No. S2008TZNTOUSB) (Model No. S2008TZNTOOSB - International)

(Model No. S2008TZNLXUSR) (Model No. S2008TZNLXOSR - International)

SKI AND SPINDLE ASSEMBLY ...................................................................................................................................................1

SKI AND SPINDLE ASSEMBLY (International) ............................................................................................................................2

A-ARM AND SWAY BAR ASSEMBLY .........................................................................................................................................3

SHOCK ABSORBER ASSEMBLY ................................................................................................................................................4

STEERING POST ASSEMBLY ....................................................................................................................................................5

STEERING POST ASSEMBLY (LXR) ..........................................................................................................................................6

TIE ROD ASSEMBLY ...................................................................................................................................................................7

STEERING SUPPORT ASSEMBLY .............................................................................................................................................8

HANDLEBAR AND CONTROLS ..................................................................................................................................................9

HANDLEBAR AND CONTROLS (LXR/LXR International) .........................................................................................................10

HYDRAULIC BRAKE ASSEMBLY ..............................................................................................................................................11

DRIVE TRAIN SHAFT AND BRAKE ASSEMBLIES ...................................................................................................................12

GEARCASE ASSEMBLY .............................................................................................................

...............................................13

SLIDE RAIL AND TRACK ASSEMBLY ......................................................................................................................................14

IDLER WHEEL ASSEMBLY .......................................................................................................................................................15

REAR SUSPENSION FRONT ARM ASSEMBLY .......................................................................................................................16

REAR SUSPENSION REAR ARM ASSEMBLY .........................................................................................................................17

CHASSIS ASSEMBLY ................................................................................................................................................................18

HOOD, WINDSHIELD, AND FRONT BUMPER ASSEMBLY .....................................................................................................19

HOOD, WINDSHIELD, AND FRONT BUMPER ASSEMBLY (LXR/International) ......................................................................20

HEADLIGHT AND WIRING ASSEMBLIES .................................................................................................................................21

HEADLIGHT AND WIRING ASSEMBLIES (LXR) ......................................................................................................................22

HEADLIGHT AND WIRING ASSEMBLIES (International) .........................................................................................................23

RADIO AND WIRING ASSEMBLIES (LXR) ...............................................................................................................................24

CONSOLE ASSEMBLY ..............................................................................................................................................................25

CONSOLE ASSEMBLY (LXR) ....................................................................................................................................................26

CONSOLE ASSEMBLY (International) .......................................................................................................................................27

BATTERY AND TRAY ASSEMBLY ............................................................................................................................................28

SKID PLATE AND SIDE PANEL ASSEMBLY ............................................................................................................................29

BELT GUARD ASSEMBLY .........................................................................................................................................................30

GAS TANK ASSEMBLY .............................................................................................................................................................31

FUEL PUMP ASSEMBLY ...........................................................................................................................................................32

SEAT SUPPORT ASSEMBLY ....................................................................................................................................................33

SEAT SUPPORT ASSEMBLY (LXR) .........................................................................................................................................34

FRONT SEAT ASSEMBLY .........................................................................................................................................................35

FRONT SEAT ASSEMBLY (LXR) ..............................................................................................................................................36

PASSENGER SEAT AND BACKREST ASSEMBLY ..................................................................................................................37

PASSENGER SEAT AND BACKREST ASSEMBLY (LXR) ....................................................................................

...................38

PASSENGER SEAT AND BACKREST ASSEMBLY (LXR International) ...................................................................................39

REAR BUMPER, RACK RAIL, SNOWFLAP, AND TAILLIGHT ASSEMBLY .............................................................................40

REAR BUMPER, RACK RAIL, SNOWFLAP, AND TAILLIGHT ASSEMBLY (LXR) ...................................................................41

COOLING ASSEMBLY ...............................................................................................................................................................42

ENGINE AND RELATED PARTS ...............................................................................................................................................43

EXHAUST ASSEMBLY ...............................................................................................................................................................44

AIR SILENCER ASSEMBLY .......................................................................................................................................................45

OIL TANK ASSEMBLY ...............................................................................................................................................................46

DRIVE CLUTCH .........................................................................................................................................................................47

DRIVEN CLUTCH .......................................................................................................................................................................48

CYLINDER HEAD ASSEMBLY ..................................................................................................................................................49

CRANKCASE ASSEMBLY .........................................................................................................................................................50

MAGNETO COVER ....................................................................................................................................................................51

PISTON AND CRANKSHAFT ASSEMBLY ................................................................................................................................52

STARTER CLUTCH ASSEMBLY ...............................................................................................................................................53

CRANK BALANCER ASSEMBLY .......................................................................................................

........................................54

CAM CHAIN ASSEMBLY ...........................................................................................................................................................55

CAMSHAFT/VALVE ASSEMBLY ...............................................................................................................................................56

INTAKE PIPE ASSEMBLY .........................................................................................................................................................57

OIL PAN ASSEMBLY .................................................................................................................................................................58

OIL PUMP ASSEMBLY ..............................................................................................................................................................59

OIL COOLER ASSEMBLY ..........................................................................................................................................................60

WATER PUMP ASSEMBLY .......................................................................................................................................................61

WATER HOSE ASSEMBLY .......................................................................................................................................................62

THROTTLE BODY ASSEMBLY .................................................................................................................................................63

STARTER MOTOR ASSEMBLY ................................................................................................................................................64

MAGNETO ASSEMBLY .............................................................................................................................................................65

2008 TZ1 Touring

SKI AND SPINDLE ASSEMBLY

0742-941

1 2603-599 2 Ski, Plastic - Black

2 2603-397 4 Insert

3 2603-598 2 Handle, Plastic - Black

4 1703-849 1 Wearbar - Right

1703-849 1 Wearbar - Left

5 8047-486 8 Nut, Lock

6 2703-220

1 Spindle, Steering - Right - Platinum

(inc. 7-13)

2703-221

1 Spindle, Steering - Left - Platinum

(inc. 7-13)

7 1603-895 4  Bearing

8 1623-654 2  Fitting, Grease

9 2603-382 4  Washer, Thrust

10 2603-622

1  Arm, Spindle - Right - Platinum

2603-623

1  Arm, Spindle - Left - Platinum

11 0623-872 2  Screw, Cap

12 0623-796 2  Ring, Retaining

13 0603-158 4  Bearing

14 2603-548 2 Axle, Spindle

15 0603-036 2 Damper, Ski

16 0623-776 2 Screw, Cap

17 0123-458 2 Pin, Cotter

18 0623-728 4 Washer

19 0123-296 2 Nut, Lock

20 1623-688 2 Screw, Machine

21 8047-366 4 Nut, Lock

22 1623-689 2 Screw, Machine

23 0623-831 2 Cap, Spindle

2008 TZ1 Touring

SKI AND SPINDLE ASSEMBLY (International)

0742-751

1 2603-586 2 Ski, Plastic - Black

2 2603-397 4 Insert

3 2603-598 2 Handle, Plastic - Black

4 0703-871 2 Wearbar

5 8047-486 8 Nut, Lock

6 2703-220

1 Spindle, Steering - Right - Platinum

(inc. 7-13)

2703-221 1 Spindle, Steering - Left - Platinum

(inc. 7-13)

7 1603-895 4  Bearing

8 1623-654 2  Fitting, Grease

9 2603-382 4  Washer, Thrust

10 2603-622

1  Arm, Spindle - Right - Platinum

2603-623

1  Arm, Spindle - Left - Platinum

11 0623-872 2  Screw, Cap

12 0623-796 2  Ring, Retaining

13 0603-158 4  Bearing

14 2603-548 2 Axle, Spindle

15 0603-036 2 Damper, Ski

16 0623-776 2 Screw, Cap

17 0123-458 2 Pin, Cotter

18 0623-728 4 Washer

19 0123-296 2 Nut, Lock

20 1623-688 2 Screw, Machine

21 8047-366 4 Nut, Lock

22 1623-689 2 Screw, Machine

23 0623-831 2 Cap, Spindle

2008 TZ1 Touring

A-ARM AND SWAY BAR ASSEMBLY

0742-524

1 8427-602 2 Nut, Lock

2 2603-715

2 Bracket, Mounting - Sway Bar

3 2703-323

1Bar, Sway

4 2603-712

4 Sleeve, Sway Bar

5 2603-710

2 Link, Sway Bar

6 2703-467

2 A-Arm, Lower (inc. eight No. 7)

7 1603-895 16  Bearing

8 8408-070 4 Screw, Cap

9 4606-402 1 Brace, Lower A-Arm

10 2603-544 2 Axle, Inner - Lower A-Arm - Front

11 2603-543 2 Axle, Lower A-Arm - Rear

12 8427-002 10 Nut, Lock

13 8408-065 4 Screw, Cap

14 8408-090 2 Screw, Cap

15 2603-643 2 Axle, Spindle

16 2703-075

2 A-Arm, Upper - Front (inc. four No. 7)

17 2703-076

2 A-Arm, Upper - Rear (inc. four No. 7)

18 2603-634 4 Axle, Inner - Upper A-Arm

19 2603-577 4 Bearing, Split

2008 TZ1 Touring

SHOCK ABSORBER ASSEMBLY

0742-525

1 2703-176 2 Shock, Ski (inc. 2-3)

2 1604-262 8  Bushing, Shock

3 1604-397 4  Sleeve, Shock

4 3604-109 4 Sleeve, Shock

5 8408-055 4 Screw, Cap

6 8427-002 4 Nut, Lock

7 2603-719

2 Retainer, Spring

8 2703-273

2 Spring, Compression - Platinum

2703-279

2 Spring, Compression - Red (LXR)

9 1603-889 2 Retainer, Spring

2008 TZ1 Touring

STEERING POST ASSEMBLY

0742-526

1 0623-872 4 Screw, Cap

2 0705-355 2 Cap, Adjusting Block - Upper

3 0605-884 1 Riser, Handlebar

4 0605-676 2 Cap, Adjusting Block - Lower

5 8403-830 4 Screw, Cap

6 1705-250

1 Post, Steering

7 8050-282 1 Washer

8 8427-002 2 Nut, Lock

9 1705-087 1 Bracket, Bearing

10 1705-201 2 Plate, Bearing Bracket

11 8408-617 4 Screw, Cap

2008 TZ1 Touring

STEERING POST ASSEMBLY (LXR)

0742-865

1 1705-191 1 Lever, Cam - Assembly (inc. 2)

2 0605-839 1  Knob, Locking Pin

3 0605-837 1 Washer, Cam Lever

4 0605-828 1 Cup, Cam Lever

5 1705-268

1 Block, Riser - Assembly

6 0605-832 1 Retainer, Riser Block - Right

7 0605-833 1 Retainer, Riser Block - Left

8 1623-018 2 Screw, Self-Tapping

9 0605-831 1 End, Lock Rod

10 0605-840 2 Spring, Riser Block

11 1705-198 1 Post, Steering

12 8050-282 1 Washer

13 8427-002 2 Nut, Lock

14 1705-087 1 Bracket, Bearing

15 1705-201 2 Plate, Bearing Bracket

16 8408-617 4 Screw, Cap

17 3008-040 1 Clamp, Throttle Cable

18 8408-621 1 Screw, Cap

2008 TZ1 Touring

TIE ROD ASSEMBLY

0742-527

1 8427-802 4 Nut, Lock

2 2603-436 2 Axle, Steering Arm

3 1707-115

2 Arm, Steering - Assembly (inc. 4)

4 1623-010 2  Fitting, Grease

5 8408-885 2 Screw, Cap

6 1705-217

1 Drag Link (inc. 7)

7 0605-760 2  Bearing

8 1623-662 2Screw, Shoulder

9 8408-045 1 Screw, Cap

10 8408-065 1 Screw, Cap

11 8427-002 4 Nut, Lock

12 0605-752 3 Ball Joint, Tie Rod - Right-Hand Thread

13 8420-002 3 Nut, Hex - Right-Hand Thread

14 0605-926

2 Tube, Tie Rod - Spindle

15 0423-013 3 Nut, Hex - Left-Hand Thread

16 0605-753 2 Ball Joint, Steering - Left-Hand Thread

17 4606-818 2 Cap, Ball Joint

18 0605-925

1 Tube, Tie Rod

19 0605-755 1 Ball Joint, Tie Rod - Left-Hand Thread

2008 TZ1 Touring

STEERING SUPPORT ASSEMBLY

0742-747

1 8408-840 4 Screw, Cap

2 8427-802 5 Nut, Hex

3 0607-814 2 Frame, Upper

4 8408-635 14 Screw, Cap

5 8427-602 46 Nut, Lock

6 3706-659 1 Bracket, Support - Headlight w/Heat Shield

7 1707-100 1 Gusset, Steering Support - Right

8 0630-243

1 Alarm, Reverse (inc. 9)

9 0630-017 1  Ring, Retaining

10 0630-247 1 Unit, Chassis Control

11 0605-949

1 Support, Steering

12 5606-132

1 Plate, Nut

13 0623-574 2 Screw, Self-Tapping

14 0423-577 3 Clip, U-Nut

15 8408-625 2 Screw, Cap

16 0607-897 1 Gusset, Steering Support - Left

17 8408-630 17 Screw, Cap

18 3606-744

1 Bracket, Footrest - Right

3606-745

1 Bracket, Footrest - Left

19 8060-686 4 Rivet

20 8408-616 3 Screw, Cap

21 4606-908 1 Bracket, Support - Belt Guard

22 3007-452 1 ECU

23 0645-506 1 Mount, ECU

24 1623-733

2 Clamp, Double Tube

25 3002-964 5 Clip, Wire

26 0623-562 2 Plug

27 2612-247 1 Pin, Resonator

28 3706-682 1 Bracket, Mounting - Coolant Tank

29 4606-925

1 Bracket, Mounting - MAP Sensor

30 0423-044 1 Clamp, Tube

31 0123-903 4 Cable Tie - 11.5 in.

32 0123-788 1 Cable Tie

2008 TZ1 Touring

HANDLEBAR AND CONTROLS

0742-980 *Included in Kit

1 0687-215 1 Cable, Throttle

2 0123-788 AR Cable Tie - 8 in.

3 4606-945 2 Grip, Handlebar

4 0609-826

1 Control, Throttle - Rear (inc. 5-10)

5 0609-859

1  Kit, Throttle Lever Mounting (inc. 6-9)

6* 1  Axle, Lever - Throttle

7* 2  Cap, Lever Axle

8* 1  Spacer, Lever Axle

9 0123-766 1   Nut, Push

10 0609-795 1  Lever, Throttle

11 0617-248 1 Pad, Insulator

12 0609-775 1 Element, Thumbwarmer

13 0609-595 1 Clip, Retaining

14 0609-815 1 Control, Throttle - Front

15 7611-770 1 Decal, Reverse - Throttle Control

16 0609-792 1 Cover, Connector

17 0609-793 1 Screw, Self-Tapping

18 0609-791 8 Screw, Machine

19 1705-092 1 Handlebar

20 0609-828

1 Element, Handwarmer - Right

0609-829

1 Element, Handwarmer - Left

21 0609-811 1 Control, Dimmer - Rear

22 0609-805 1 Control, Dimmer - Front

23 0123-811 2 Cable Tie - 4 in.

24 1686-357 1 Harness, Handlebar

25 3606-693 1 Pad, Handlebar - Adjustable

26 0623-128 2 Screw, Self-Tapping

27 3606-692 1 Panel, Close-Off - Handlebar Pad

28 0623-269 2 Clip, Retaining

2008 TZ1 Touring

HANDLEBAR AND CONTROLS (LXR/LXR International)

0742-752 *Included in Kit

1 0687-215 1 Cable, Throttle

2 0123-788 AR Cable Tie - 8 in.

3 4606-945 2 Grip, Handlebar

4 0609-826

1 Control, Throttle - Rear (inc. 5-10)

5 0609-859

1  Kit, Throttle Lever Mounting (inc. 6-9)

6* 1  Axle, Lever - Throttle

7* 2  Cap, Lever Axle

8* 1  Spacer, Lever Axle

9 0123-766 1   Nut, Push

10 0609-795 1  Lever, Throttle

11 0617-248 1 Pad, Insulator

12 0609-775 1 Element, Thumbwarmer

13 0609-595 1 Clip, Retaining

14 0609-815 1 Control, Throttle - Front

15 7611-770 1 Decal, Reverse - Throttle Control

16 0609-792 1 Cover, Connector

17 0609-793 1 Screw, Self-Tapping

18 0609-791 8 Screw, Machine

19 1705-092 1 Handlebar

20 0609-828

1 Element, Handwarmer - Right

0609-829

1 Element, Handwarmer - Left

21 0609-811 1 Control, Dimmer - Rear

22 0609-854 1 Control, Dimmer - Front

0609-805 1 Control, Dimmer - Front (International)

23 0123-811 1 Cable Tie - 4 in.

24 1686-357 1 Harness, Handlebar

25 3606-693 1 Pad, Handlebar - Adjustable

26 0623-128 2 Screw, Self-Tapping

27 1623-673 2 Screw, Self-Tapping

2008 TZ1 Touring

HYDRAULIC BRAKE ASSEMBLY

0740-889 *Not Illustrated

1 1602-930 1 Brake Assembly (inc. 2-10)

2 1602-929 1  Master Cylinder - Assembly

3 1602-931 1  Lever, Brake (inc. 4)

4 1602-932 1   Lock, Brake Lever - Kit

5 1602-933 1  Cover, Reservoir

6 1602-934 2  Screw, Reservoir Cover - Kit

7 1602-935 1  Clamp, Brake

8 1602-936 2  Screw, Brake Clamp - Kit

9 1602-937 1  Pin, Brake Lever - Kit

10 1602-938 1  Switch, Brake

11 0423-178 2 Washer, Crush

12 0423-413 1 Bolt, Banjo-Fitting

13 1602-926 1 Brakeline, Hydraulic

* 0436-908 AR Fluid, Brake - High Temperature - 12 oz

2008 TZ1 Touring

DRIVE TRAIN SHAFT AND BRAKE ASSEMBLIES

0742-754 *Not a Service Part

1 1602-957 1 Nut, Retaining

2 1623-461 1 Screw, Cap

3 1602-656 1 Disc, Brake

4 1602-480 1 Spacer, Brake Caliper

5 0728-169

1 Track, Drive - Assembly (inc. 6-7)

6 0702-940

1  Driveshaft

7 1602-783 2  Sprocket, Drive

8 1602-984 1 Seal

9 0702-819 1 Plate, Mounting - Reverse

10 1623-355 7 Nut, Push

11 0702-948

1 Gearcase Assembly

12 8427-802 13 Nut, Lock

13 8476-830 1 Screw, Machine

14 0708-487 1 Bracket, Rubber Snubber

15 0608-486 1 Snubber, Rubber

16 0648-442 AR Washer

0648-443 AR Washer

17 0726-280

1 Clutch, Driven

18 0648-714 AR Washer

0648-715 AR Washer

0648-716 AR Washer

19 0648-441 1 O-Ring

20 0648-762 1 Adjuster, Sheave

21 8050-277 1 Washer

22 8051-272 1 Washer, Lock

23 1623-572 1 Screw, Cap

24 0706-371 AR Trim

25 8477-845 1 Screw, Machine

26 1702-018

1 Caliper, Brake - Assembly (inc. 27-44)

27 1623-713

4  Bolt, Carriage - Ribbed

28 * 1  Housing

29 1602-458 1  Fitting, Bleed

30 1602-461 2  Piston

31 1602-669 2  O-Ring

32 0702-563 2  Pad, Brake - Set (inc. 33-34)

33 1602-466 4   Clip, Anti-Rattle

34 1602-467 1   Clip, Hairpin

35 1602-464 1  Pin, Retaining - Brake Pad

36 * 1  Housing

37 0602-729 1  O-Ring, Housing

38 0402-165 4  Washer

39 1602-671 2  Screw, Cap

40 1602-670 2  Screw, Cap

41 2602-132

2  Spacer, Speedometer Bracket

42 2602-131

2  Bearing

43 1602-463 2  Sleeve, Driveshaft

44 1602-456 1  Ring, Retaining

45 1602-978 1 Fitting, Inlet

46 4606-309 1 Plate, Mounting - Speedometer Sensor

47 8468-617 1 Screw, Machine

48 1623-676 1 Clamp

49 0630-207 1 Sensor, Speedometer

50 8060-602 1 Rivet

51 2602-076 1 Shield, Bearing

52 4606-939 1 Shield, Actuator

2008 TZ1 Touring

GEARCASE ASSEMBLY

(Complete Gearcase Assembly p/n 0702-948)

0742-532 *Not Illustrated **Not a Service Part

1 0702-943 1 Gearcase (inc. 2-4)

2 1602-915 2  Pin, Dowel

3 1602-916 1  Bearing

4 2602-159

1  Seal, Oil

5 1602-917 3 Plug, Plastic

6 0709-076 1 Actuator, Shift

7 8468-536 3 Screw, Machine

8 1702-005

1 Fork, Shift - Assembly (inc. 9-11)

9 2602-013 1  Seal, Oil

10 2602-057 2  Ring, Retaining

11 2602-042 1  Arm, Shift Fork

12 2602-127

2 Block, Slider

13 0702-910 1 Slider Assembly (inc. 14-18)

14 2602-040 1  Ring, Retaining

15 2602-064 1  Washer, Thrust

16 ** 1  Shaft, Output (inc. 17)

17 ** 1   Bearing

18 2602-063 1  Slider, Outer

19 0702-779 1 Gear, Output - 63T/34T - Assembly

(inc. 20-25 and one No. 26)

20 1602-842 1  Bearing

21 2602-058 1  Washer, Thrust

22 0702-867 1  Gear, Planetary - Assembly

23 1602-840 1  Bearing, Thrust

24 1602-841 1  Washer, Thrust

25 0702-778 1  Gear, Transfer - 63T/34T (inc. one No. 26)

26 1602-981 2   Bearing

27 0702-688 1 Shaft, Input - 57T (inc. one No. 26)

28 0702-941

1 Cover, Gearcase (inc. 29-33)

29 2602-160

1  Seal, Oil

30 1602-982 1  Bearing

31 0630-224 1  Switch, Gear Indicator

32 2602-099

2  Plug, Drain

33 1602-213 2  O-Ring

34 0423-538 13 Screw, Machine

* 4639-628 AR Fluid, Gearcase - 12 oz

2008 TZ1 Touring

SLIDE RAIL AND TRACK ASSEMBLY

(Complete Skid Frame Assembly p/n 7999-843; p/n 7999-844 Red)

0742-830

1 3604-322 2 Rail, Formed

2 8408-831 6 Screw, Cap

3 3604-268

2 Axle, Inner

4 2604-281 1 Spacer

5 8476-625 2 Screw, Machine

6 3604-003 2 End Cap, Slide Rail

7 8427-602 4 Nut, Lock

8 3604-302

2 Wearstrip, Slide Rail

9 8474-625 2 Screw, Machine

10 0604-918 2 Pad, Shock

11 8060-633 4 Rivet, Blind

12 0604-967 4 Bracket, Retaining

13 3604-266

2 Insert, Rail

14 3604-275

2Axle, Aluminum

15 8408-031 4 Screw, Cap

16 2604-545 2 Block, Rear Arm Coupler

17 3604-291

2 Bushing, Coupler Block

18 8047-366 4 Nut, Lock

19 0704-352 2 Adjuster, Track

20 8002-042 4 Screw, Cap

21 8470-540 2 Screw, Machine

22 8427-502 2 Nut, Lock

23 1604-429 2 Pad, Shock

24 8408-850 2 Screw, Cap

25 1604-413 2 Block, Spring Tension

26 8427-802 2 Nut, Lock

27 2602-101

1 Track Assembly (inc. 28)

2602-163

1 Track Assembly (inc. 28) (International)

28 2602-181

38  Clip, Guide

2008 TZ1 Touring

IDLER WHEEL ASSEMBLY

0742-832

1 1604-952 4 Cap, Idler Wheel

2 8408-880 6 Screw, Cap

3 8450-133 8 Washer

4 3604-043 2 Wheel, Idler - Platinum (inc. two No. 5-6)

3604-239

2 Wheel, Idler - Red (inc. two No. 5-6)

(LXR/LXR International)

5 3604-033 7  Bearing

6 0623-946 7  Ring, Retaining

7 3604-004 2 Block, Mounting - Idler Wheel

8 8408-835 4 Screw, Cap

9 8427-802 10 Nut, Lock

10 0423-537 2 Screw, Cap

11 3604-083 2 Spacer, Shock - Front Arm

12 0623-912 2 Washer

13 3604-269

1 Axle

14 8427-002 2 Nut, Lock

15 3604-039 4 Wheel, Idler (inc. two No. 5-6)

16 3604-285

1 Axle, Rear Arm

17 3604-325

1 Spacer, Rear Wheel

18 1704-674

1 Pivot, Shock (inc. 19-20)

19 1623-011 1  Washer, Grease Fitting

20 1623-010 1  Fitting, Grease

21 0623-675 2 Washer

22 3604-327

2 Block, Mounting - Idler Wheel

23 1704-279 2 Spring, Overload - Assembly (inc. 24-27)

24 2604-788 2  Block, Wear

25 0623-121 2  Screw, Machine

26 8041-276 2  Nut, Lock

27 1604-412 4  Clip, Retaining

28 0623-746 4 Washer

29 0604-739 2 Bushing, Overload Spring

30 1604-430 2 Spacer, Spring Slide

31 2604-516 2 Slide, Spring

32 0623-921 1 Washer

33 3604-060 1 Wheel, Idler (inc. one No. 5-6)

34 1604-940 1 Spacer, Rear Wheel

35 3604-326

1 Axle, Rear Wheel

36 1704-680

3 Bushing, Adjuster

37 8042-486 2 Nut

38 0124-310 2 Screw, Cap

39 3604-062 2 Wheel, Idler - Platinum (inc. two No. 5-6)

3604-318

2 Wheel, Idler - Red (inc. two No. 5-6)

(LXR/LXR International)

40 8408-831 2 Screw, Cap

2008 TZ1 Touring

REAR SUSPENSION FRONT ARM ASSEMBLY

0742-842

1 1704-671 1 Arm, Front Suspension (inc. 2-4)

2 1623-010 1  Fitting, Grease

3 3604-141 2  Bumper, Front Slider

4 0104-386 2  Bushing

5 3604-272

1 Axle, Front Arm - Inner

6 0423-537 1 Screw, Cap

7 8427-002 2 Nut, Lock

8 8427-602 4 Nut, Lock

9 0623-875 6 Washer

10 8408-625 2 Screw, Cap

11 8408-635 2 Screw, Cap

12 3604-274

2 Strap, Limiter

13 3604-234

1 Axle, Front Slider

14 3604-233

2 Bushing, Shock

15 8408-041 2 Screw, Cap

16 3604-334 1 Shock Absorber, Front Arm

17 1604-791 1 Bushing

18 3604-273

1 Axle, Shock

19 8408-050 1 Screw, Cap

20 1603-889 1 Retainer, Spring

21 2603-719 1 Retainer, Spring - Lower

22 1704-236 1 Spring, Compression

23 0604-790 1 Cover, Shock

2008 TZ1 Touring

REAR SUSPENSION REAR ARM ASSEMBLY

0742-843

1 1704-624 1 Arm, Rear - Black (inc. 2 and one No. 3)

2 1623-011 1  Washer, Grease Fitting

3 1623-010 2  Fitting, Grease - Self-Tapping

4 3604-285

1 Axle, Rear Arm - Inner

5 3604-286

2 Bushing, Rear Arm

6 8427-002 4 Nut, Lock

7 0423-537 1 Screw, Cap

8 8408-041 2 Screw, Cap

9 1704-677

1 Arm, Idler - Black (inc. 10 and one No. 3)

10 1604-100 2  Bushing, Flared

11 3604-276 1 Axle, Steel

12 1604-204 1 Block, Spring Adjuster - Right

1604-205 1 Block, Spring Adjuster - Left

13 0623-138 2 Ring, Retaining

14 3604-288

2Sleeve, Spring

15 1704-146 1 Spring, Suspension - Right

1704-147 1 Spring, Suspension - Left

16 3604-264

2 Wheel, Idler (inc. 17-18)

17 0107-598 2  Bearing

18 0123-798 2  Ring, Retaining

19 3604-289

2 Spacer, Pivot - Idler Arm

20 1704-627

2 Arm, Pivot Idler (inc. 21-23)

21 8427-802 4  Nut, Lock

22 8408-860 4  Screw, Cap

23 3604-028 2  Bushing, Flared

24 3604-275

2 Axle, Powder Metal

25 1604-187 2 Washer, Pivot - Idler Arm

26 8408-031 2 Screw, Cap

27 3604-331

1 Shock Absorber - Rear Arm (inc. 28-29)

28 1604-397 2  Sleeve, Shock

29 1604-262 4  Bushing, Shock

30 3604-109

3Sleeve, Shock

31 8408-050 1 Screw, Cap

32 0704-928 2 Link, Rear Shock

33 3604-330

4 Axle, Link - Rear Shock

34 8408-090 2 Screw, Cap

2008 TZ1 Touring

CHASSIS ASSEMBLY

0742-940 *Not Illustrated

1 1707-217 1 Chassis - Assembly

(inc. 2-3 and four No. 4)

2 1623-428 4  Screw, Cap

3 8476-835 4  Screw, Machine

4 8427-802 9  Nut, Lock

5 1623-637 6 Clip, U-Nut

6 1623-625 4 Plug

7 0423-577 16 Clip, U-Nut

8 3606-920 1 Bracket, Toe Hook - Right

3606-921 1 Bracket, Toe Hook - Left

9 3606-710 1 Shield, Toe - Right

3606-711 1 Shield, Toe - Left

10 8471-616 12 Screw, Machine

11 1707-135

1 Bracket, Mounting - Front Suspension

(inc. 12-13)

12 0605-763 4  Bushing

13 1623-443 2  Bolt, Ribbed

14 0607-806 1 Frame, Mounting - Shock - Right

0607-807 1 Frame, Mounting - Shock - Left

15 8408-625 4 Screw, Cap

16 8427-602 12 Nut, Lock

17 8408-620 4 Screw, Cap

18 8476-620 4 Screw, Machine

19 8408-820 4 Screw, Cap

20 8476-820 1 Screw, Machine

21 0623-038 1 Nut, Hex

22 8053-212 1 Washer, External Tooth Lock

23 4606-454 1 Strap, Hold-Down - Right

4606-455 1 Strap, Hold-Down - Left

24 8060-686 20 Rivet

8060-686 16 Rivet (LXR)

25 5606-114

1 Footrest, Passenger - Right

5606-115

1 Footrest, Passenger - Left

26 5606-152 1 Mat, Rack

27 4606-308 1 Close-Off, Front End

28 0612-111 1 Bumper

29 0423-029 2 Screw

30 4606-770 1 Tab, Mounting - Resonator

31 0623-677 2 Cable Tie

32 0706-371 AR Trim

33 0623-101 2 Clip, Routing - Snap-In

34 5606-312

2 Bracket, Mounting - Saddlebag (LXR)

* 4706-018

1Kit, Tool

4706-146

1 Kit, Tool (LXR)

2008 TZ1 Touring

HOOD, WINDSHIELD, AND FRONT BUMPER ASSEMBLY

0742-939

1 2718-360 1 Hood w/Decals - Black (inc. 2-10)

2 7999-794

1  Hood w/o Decals - Black (inc. 3-7)

3 4606-624 1   Vent, Hood - Outer Front - Right - Black

4606-625 1   Vent, Hood - Outer Front - Left - Black

4 4606-640 1   Vent, Hood - Outer Rear - Right - Black

4606-641 1   Vent, Hood - Outer Rear - Left - Black

5 4606-614 1   Vent, Hood - Inner - Right - Black

4606-615 1   Vent, Hood - Inner - Left - Black

6 1623-614 1   Clip, Rubber - Hood Hold-Down - Right

1623-615 1   Clip, Rubber - Hood Hold-Down - Left

7 1623-610 2   Pin, Retaining

8 8611-267

1  Decal, AirCat - Chrome

9 8611-194

1  Decal, Hood - “Arctic Cat” - Right

8611-195

1  Decal, Hood - “Arctic Cat” - Left

10 8611-214

2  Decal, Chrome Emblem

11 3706-348 1 Bracket, Hinge - Right

3706-347 1 Bracket, Hinge - Left

12 1623-469 4 Nut, Stamped

13 1623-129 11 Screw, Self-Tapping

14 2718-392

1 Spar, Front w/Decals - Right (inc. 15-17)

2718-393

1 Spar, Front w/Decals - Left (inc. 15 and 17)

15 4606-888

1  Spar, Front w/o Decals - Right - Platinum

4606-889

1  Spar, Front w/o Decals - Left - Platinum

16 4606-934 1  Foil, Spar - Right

17 8611-192

1  Decal, Front Spar - Right

8611-193

1  Decal, Front Spar - Left

18 5606-414 1 Bezel, Intake - Right - Black

5606-415

1 Bezel, Intake - Left - Black

19 1623-677 1 Rivet, Plastic

20 4606-961 1 Bracket, Windshield - Hold-Down

21 5606-277

1 Bracket, Windshield

22 5606-170

1 Windshield

23 4639-734

2 Mirror, Kit (inc. 24-26)

24 0623-845 6  Nut, Expansion

25 0623-902 6  Screw, Machine

26 0124-054 6  Snap Cap w/Washer

27 4606-518 1 Fascia, Bumper - Upper - Black

28 4606-511

1 Bumper, Front - Platinum

29 4606-604 1 Vent, Bumper - Right - Black

4606-605 1 Vent, Bumper - Left - Black

30 5606-466

1 Fascia, Bumper - Lower w/o Decals -

Platinum

31 0423-355 4 Screw, Shoulder

32 8427-602 4 Nut, Lock

33 0423-130 4 Screw, Body

34 8424-602 4 Nut

35 8053-242 2 Washer, Lock

36 0623-966 2 Screw, Self-Tapping

37 4606-926 2 Strap, Hold-Down

2008 TZ1 Touring

HOOD, WINDSHIELD, AND FRONT BUMPER ASSEMBLY (LXR/International)

0742-882

1 2718-406 1 Hood w/Decals - Black (inc. 2-10)

2 7999-794

1  Hood w/o Decals - Black (inc. 3-7)

3 4606-624 1   Vent, Hood - Outer Front - Right - Black

4606-625 1   Vent, Hood - Outer Front - Left - Black

4 4606-640 1   Vent, Hood - Outer Rear - Right - Black

4606-641 1   Vent, Hood - Outer Rear - Left - Black

5 4606-614 1   Vent, Hood - Inner - Right - Black

4606-615 1   Vent, Hood - Inner - Left - Black

6 1623-614 1   Clip, Rubber - Hood Hold-Down - Right

1623-615 1   Clip, Rubber - Hood Hold-Down - Left

7 1623-610 2   Pin, Retaining

8 8611-267

1  Decal, AirCat - Chrome

9 8611-202

1  Decal, Hood - “Arctic Cat” - Right

8611-203

1  Decal, Hood - “Arctic Cat” - Left

10 8611-214

2  Decal, Chrome Emblem

11 3706-348 1 Bracket, Hinge - Right

3706-347 1 Bracket, Hinge - Left

12 1623-469 4 Nut, Stamped

13 1623-129 11 Screw, Self-Tapping

14 2718-412

1 Spar, Front w/Decals - Right (inc. 15-17)

2718-413

1 Spar, Front w/Decals - Left (inc. 15 and 17)

15 3706-976

1  Spar, Front w/o Decals - Right - Red

3706-977

1  Spar, Front w/o Decals - Left - Red

16 4606-934 1  Foil, Spar - Right

17 8611-208

1  Decal, Front Spar - Right

8611-209

1  Decal, Front Spar - Left

18 5606-414

1 Bezel, Intake - Right - Black

5606-415

1 Bezel, Intake - Left - Black

19 1623-677 1 Rivet, Plastic

20 4606-961 1 Bracket, Windshield - Hold-Down

21 5606-277

1 Bracket, Windshield

22 5606-170

1 Windshield

23 4639-734

2 Mirror - Kit (inc. 24-26)

24 0623-845 6  Nut, Expansion

25 0623-902 6  Screw, Machine

26 0124-054 6  Snap Cap w/Washer

27 4606-518 1 Fascia, Bumper - Upper - Black

28 3706-975

1 Bumper, Front - Black

29 4606-604 1 Vent, Bumper - Right - Black

4606-605 1 Vent, Bumper - Left - Black

30 3706-980

1 Fascia, Bumper - Lower w/o Decals - Red

31 0423-355 4 Screw, Shoulder

32 8427-602 4 Nut, Lock

33 0423-130 4 Screw, Body

34 8424-602 4 Nut

35 8053-242 2 Washer, Lock

36 0623-966 2 Screw, Self-Tapping

37 4606-926 2 Strap, Hold-Down

2008 TZ1 Touring

HEADLIGHT AND WIRING ASSEMBLIES

0742-967

1 0609-808 1 Lens/Reflector - Headlight - Right (inc. 2-4)

0609-809

1 Lens/Reflector - Headlight - Left (inc. 2-4)

2 0609-783 2  Bulb, Headlight - Low Beam

3 0609-782 2  Bulb, Headlight - High Beam

4 0609-779 2  Adjuster, Headlight - Assembly

5 1686-427

1 Harness, Console

6 1686-345

1 Harness, Main (inc. 7-12 and two No. 13)

7 0486-164 1  Tether, Accessory Connector

8 0530-008 1  Cover, Fuse Block

9 0430-037 1  Holder, Fuse

10 0430-031 5  Fuse - 15 Amp

0430-030 2  Fuse - 30 Amp

11 0430-033 2  Relay

12 8611-240 1  Decal, Fuse Block

13 0123-788 AR  Cable Tie - 7.5 in.

14 0623-677 3 Cable Tie, Push-Mount

15 0619-776 AR Conduit - 5 ft

16 2606-007 1 Foil, Protective

2008 TZ1 Touring

HEADLIGHT AND WIRING ASSEMBLIES (LXR)

0742-938

1 0609-808 1 Lens/Reflector - Headlight - Right (inc. 2-4)

0609-809

1 Lens/Reflector - Headlight - Left (inc. 2-4)

2 0609-783 2  Bulb, Headlight - Low Beam

3 0609-782 2  Bulb, Headlight - High Beam

4 0609-779 2  Adjuster, Headlight - Assembly

5 1686-448

1 Harness, Console

6 1686-445

1 Harness, Main (inc. 7-12 and two No. 13)

7 0486-164 1  Tether, Accessory Connector

8 0530-008 1  Cover, Fuse Block

9 0430-037 1  Holder, Fuse

10 0430-031 5  Fuse - 15 Amp

0430-030 2  Fuse - 30 Amp

11 0430-033 2  Relay

12 8611-240 1  Decal, Fuse Block

13 0123-788 AR  Cable Tie - 7.5 in.

14 0623-677 3 Cable Tie, Push-Mount

15 0619-776 AR Conduit - 5 ft

16 2606-007 1 Foil, Protective

2008 TZ1 Touring

HEADLIGHT AND WIRING ASSEMBLIES (International)

0742-969

1 0609-808 1 Lens/Reflector - Headlight - Right (inc. 2-4)

0609-809

1 Lens/Reflector - Headlight - Left (inc. 2-4)

2 0609-783 2  Bulb, Headlight - Low Beam

3 0609-782 2  Bulb, Headlight - High Beam

4 0609-779 2  Adjuster, Headlight - Assembly

5 1686-447

1 Harness, Console

6 1686-482

1 Harness, Main (inc. 7-12 and two No. 13)

7 0486-164 1  Tether, Accessory Connector

8 0530-008 1  Cover, Fuse Block

9 0430-037 1  Holder, Fuse

10 0430-031 5  Fuse - 15 Amp

0430-030 2  Fuse - 30 Amp

11 0430-033 2  Relay

12 8611-240 1  Decal, Fuse Block

13 0123-788 AR  Cable Tie - 7.5 in.

14 0623-677 3 Cable Tie, Push-Mount

15 0619-776 AR Conduit - 5 ft

16 2606-007 1 Foil, Protective

2008 TZ1 Touring

RADIO AND WIRING ASSEMBLIES (LXR)

0742-933 *Not Illustrated

1 0630-249 1 Antenna, Radio/Communications (inc. 2)

2 0609-810 1  Bead, Ferrite

3 0620-309

1 Radio, Communications

4 1623-022 2 Screw

5 5606-303 1 Bracket, Radio Module

6 1623-129 5 Screw, Self-Tapping

7 1686-286 1 Harness, Hood - Audio Jack

8 5606-259

1 Bracket, Mounting - Antenna

9 1623-518 2 Clip, 1 in.

* 4262-039 1 Helmet, Headset w/Coil Cord

2008 TZ1 Touring

CONSOLE ASSEMBLY

0742-942

1 4606-575 1 Housing, Speedometer/Tachometer

2 0620-320

1 Speedometer/Tachometer

3 0620-322

1 Bracket, Retaining

4 0423-493 2 Nut w/Washer

5 1623-129 5 Screw, Self-Tapping

6 1623-661 1 Screw, Self-Tapping

7 2718-437

1 Console - Black (inc. 8-11)

8 7611-575 1  Decal, Caution - English

9 7611-574 1  Decal, Caution - French

10 8611-275

1  Decal, Warning - Touring - English

11 8611-276

1  Decal, Warning - Touring - French

12 0617-558

1 Foam, Console - Front

13 0617-559

1 Foam, Console - Rear

14 0641-897 1 Outlet, Accessory - 12V

15 1623-618 2 Screw, Self-Tapping

16 0623-785 2 Screw, Self-Tapping

17 4606-477

1 Close-Off, Handlebar

18 0423-396 2 Screw, Self-Tapping

19 0609-698 1 Switch, Ignition (inc. 20)

20 0409-059 1  Key, Blank

21 1623-669 2 Screw, Shoulder

2008 TZ1 Touring

CONSOLE ASSEMBLY (LXR)

0742-389

1 2718-212 1 Housing, Speedometer/Tachometer (inc. 2)

2 7611-572 1  Decal, Warning - Handlebar Riser

3 0620-320

1 Speedometer/Tachometer

4 0620-322

1 Bracket, Retaining

5 0423-493 2 Nut w/Washer

6 1623-129 5 Screw, Self-Tapping

7 1623-661 1 Screw, Self-Tapping

8 2718-551

1 Console - Black (inc. 9-12)

9 7611-575 1  Decal, Caution - English

10 7611-574 1  Decal, Caution - French

11 8611-275

1  Decal, Warning - Touring - English

12 8611-276

1  Decal, Warning - Touring - French

13 0617-558

1 Foam, Console - Front

14 0617-559

1 Foam, Console - Rear

15 0641-897 1 Outlet, Accessory - 12V

16 1623-618 2 Screw, Self-Tapping

17 0623-785 2 Screw, Self-Tapping

18 4706-358

1 Close-Off, Handlebar

19 1686-232

1 Harness, Radio - Operator -

Communications

20 0609-769 1 Cap, Weather - Radio

21 0423-396 2 Screw, Self-Tapping

22 0609-698 1 Switch, Ignition (inc. 23)

23 0409-059 1  Key, Blank

24 1623-669

2 Screw, Shoulder

25 0409-070 1 Plug, Switch-Hole

26 0609-836

1 Switch, Seat Heater

27 5606-236

1 Housing, Switch/Console

2008 TZ1 Touring

CONSOLE ASSEMBLY (International)

0742-970

1 2718-212 1 Housing, Speedometer/Tachometer (inc. 2)

2 7611-572 1  Decal, Warning - Handlebar Riser

3 0620-320

1 Speedometer/Tachometer

4 0620-322

1 Bracket, Retaining

5 0423-493 2 Nut w/Washer

6 1623-129 5 Screw, Self-Tapping

7 1623-661 1 Screw, Self-Tapping

8 2718-425 1 Console - Black (inc. 9-12)

9 7611-575 1  Decal, Caution - English

10 7611-574 1  Decal, Caution - French

11 8611-275

1  Decal, Warning - Touring - English

12 8611-276

1  Decal, Warning - Touring - French

13 0617-558

1 Foam, Console - Front

14 0617-559

1 Foam, Console - Rear

15 0641-897 1 Outlet, Accessory - 12V

16 1623-618 2 Screw, Self-Tapping

17 0623-785 2 Screw, Self-Tapping

18 4706-358

1 Close-Off, Handlebar

19 0423-396 2 Screw, Self-Tapping

20 0609-698 1 Switch, Ignition (inc. 21)

21 0409-059 1  Key, Blank

22 1623-669

2 Screw, Shoulder

23 0409-070 1 Plug, Switch - Hole

24 0609-836 1 Switch, Seat Heater

25 5606-236

1 Housing, Switch/Console

2008 TZ1 Touring

BATTERY AND TRAY ASSEMBLY

0742-943

1 0645-480 1 Battery (inc. 2)

2 0645-430 1  Decal, Warning - Battery

3 0745-330

1 Tray, Battery

4 8408-630 2 Screw, Cap

5 3002-964 2 Clip, Wire

6 8427-602 5 Nut, Lock

7 0745-317

1 Bracket, Hold-Down - Battery

8 1623-725 1 Screw, Shoulder

9 0745-329

1 Rod, Hold-Down - Battery

10 8050-217 1 Washer

11 0423-716 1 Nut, Wing

12 0445-058 1 Solenoid, Starter Relay

13 0623-038 2 Nut w/Washer

14 0645-559

1 Cable, Solenoid/Starter (inc. 15-16)

15 0716-558 AR  Conduit

16 0645-581 1  Boot, Terminal

17 0645-554

1 Cable, Battery/Solenoid (inc. 15 and 18)

18 0645-521 1  Boot, Terminal - Battery

19 0645-553

1 Cable, Battery/Ground (inc. 20)

20 0645-520 1  Boot, Terminal - Battery

21 0645-561

1 Cable, Starter-to-Ground

22 0123-788 1 Cable Tie

23 1623-451 1 Bolt, Starter Motor w/Washer

2008 TZ1 Touring

SKID PLATE AND SIDE PANEL ASSEMBLY

0742-932

1 2718-362 1 Panel, Side - Upper - Right w/Decals - Black

(inc. 2-5)

2718-363

1 Panel, Side - Upper - Left w/Decals - Black

(inc. 2-3 and 5)

2718-408 1 Panel, Side - Upper - Right w/Decals - Red

(inc. 2-5) (LXR/LXR International)

2718-409

1 Panel, Side - Upper - Left w/Decals - Red

(inc. 2-3 and 5) (LXR/LXR

International)

2 2718-288 1  Panel, Side - Upper - Right - w/o Decals -

Black (inc. 3-4)

2718-289 1  Panel, Side - Upper - Left - w/o Decals -

Black (inc. 3)

2718-410

1  Panel, Side - Upper - Right w/o Decals -

Red (inc. 3-4) (LXR/LXR International)

2718-411

1  Panel, Side - Upper - Left w/o Decals -

Red (inc. 3) (LXR/LXR International)

3 0617-562

1   Foam, Upper Side Panel - Right

0617-563

1   Foam, Upper Side Panel - Left

4 4606-799 1   Foil, Protective

5 8611-196

1  Decal, Upper Side Panel - Right

8611-197

1  Decal, Upper Side Panel - Left

8611-210

1  Decal, Upper Side Panel - Right (LXR/

LXR International)

8611-211

1  Decal, Upper Side Panel - Left

(LXR/LXR International)

6 4606-650 1 Vent, Upper Side Panel - Rear - Right

4606-651 1 Vent, Upper Side Panel - Rear - Left

7 4606-662 1 Vent, Upper Side Panel - Front - Right

4606-663 1 Vent, Upper Side Panel - Front - Left

8 2718-526

1 Panel, Side - Lower - Right w/o Decals

(inc. 9-11)

2718-525

1 Panel, Side - Lower - Left w/o Decals

(inc. 9-11)

9 0617-568 1  Foam, Lower Side Panel - Rear - Right

0617-567

1  Foam, Lower Side Panel - Rear - Left

10 0617-564

1  Foam, Lower Side Panel - Front - Right

0617-566

1  Foam, Lower Side Panel - Front - Left

11 8611-181 2  Decal, Reflector

12 8408-620 10 Screw, Machine

13 8427-602 12 Nut, Lock

14 3706-706

1 Plate, Skid - Right

4706-073

1 Plate, Skid - Left

15 4606-796 1 Foil, Protective

16 4606-982 1 Foil, Skid Plate Hinge

17 4606-798 1 Foil, Protective

18 4606-797 1 Foil, Protective

19 1712-328 1 Plate, Exhaust - Outlet

20 2612-122 1 Seal, Exhaust - Outlet

21 1712-501

1 Shield, Heat - Exhaust Outlet

22 8060-510 5 Rivet, Blind

23 0623-778 8 Rivet, Bulb

24 0623-966 4 Screw, Self-Tapping

25 8408-635 2 Screw, Cap

26 3002-964 1 Clamp, Wire

27 8061-708 9 Rivet, Blind

28 2612-268 1 Shield, Heat

29 8061-508 3 Rivet

30 4606-926 2 Strap, Hold-Down

2008 TZ1 Touring

BELT GUARD ASSEMBLY

0742-773

1 1707-153 1Guard, Belt

2 1611-565 1 Decal, Warning - Belt Guard

3 8611-246

1 Decal, Clutching Chart

4 1707-168

1 Hinge, Belt Guard - Front

5 8061-508 4 Rivet

6 1707-169 1 Hinge, Belt Guard - Rear

7 8060-504 2 Rivet

8 1623-720 2 Pin, Belt Guard

2008 TZ1 Touring

GAS TANK ASSEMBLY

0742-718

1 0770-818 1 Tank, Gas - Assembly (inc. 2-7)

2 1670-812

1  Cap, Gas Tank - Assembly (inc. 3-4)

3 1670-816 1   Seal, Gas Tank Cap

4 7611-810 1   Decal, Gas Tank Cap

5 8479-365 2  Screw, Machine

6 1670-325 1  Grommet

7 1670-494 1  Fitting, Elbow

8 1623-233 1 Clamp, Hose

9 6101-001 AR Hose, Gasline - 100 ft

6101-009 AR Hose, Gasline - 50 ft

10 0610-059 1 Valve, Check

11 0670-921 1 Y-Fitting

12 1670-913 1 Valve, Pressure-Relief

13 0423-577 2 Clip, U-Nut

14 5606-144

1 Knee Pad, Right

5606-145

1 Knee Pad, Left

15 8470-510 2 Screw, Machine

16 0423-101 2 Screw, Body

17 0619-946 AR Tape, Foam - 1 ft

18 0123-788 1 Cable Tie

2008 TZ1 Touring

FUEL PUMP ASSEMBLY

0742-866 *Not a Service Part

1 1670-797 1 Pump, Fuel (inc. 2-15)

2* 1 Wire Assembly - Pass-Through

3 1670-962 1  Wire Assembly

4 1670-966 1  Arm, Float - Assembly

5 0470-613 1  Seal, Flange

6 1670-917 1  O-Ring

7 1670-905 1  Body, Flange

8 1670-910 1  Clamp

9 1670-961 1  Seal, Pump Outlet

10 1670-531 1  Pump, Fuel

11 1670-532 1  O-Ring

12 1670-533 1  O-Ring

13 1670-536 1  Regulator, Pressure

14 1670-908 1  Retainer, Pressure Regulator

15 1670-911 1  Clip, Retainer

16 0610-563 2 Clamp, Hose

17 0610-075 AR Hose, Gasline

18 1670-618 1 Pickup, Fuel

19 0610-704 2 Clamp, Hose

20 1670-886 1 Hose, Gasline

21 1670-701 1 Pickup, Fuel

22 1670-896 1 Filter, Fuel - Assembly

(inc. 23, two No. 24, and 25-26)

23 1670-878 1  Fitting, Quick-Connect

24 0610-419 3  Clamp, Hose

25 0610-707 1  Hose, Gasline

26 1670-825 1  Filter, Fuel

27 0610-706 1 Hose, Gasline

28 0716-507 AR Conduit, High Temperature - 26 in.

29 0123-788 1 Cable Tie

2008 TZ1 Touring

SEAT SUPPORT ASSEMBLY

0742-944

1 4606-890 1 Spar, Rear - Right - Platinum

4606-891

1 Spar, Rear - Left - Platinum

2 0423-396 4 Screw, Self-Tapping

3 8053-212 2 Washer, External Tooth Lock

4 8053-242 2 Washer, External Tooth Lock

5 8470-510 2 Screw, Machine

6 0423-355 4 Screw, Shoulder

7 8427-602 4 Nut, Lock

8 5606-092

1 Tube, Support - Right

5606-093

1 Tube, Support - Left

9 4606-329 1 Bracket, Crossover

10 8060-488 9 Rivet

11 4606-745 1 Bracket, Crossover - Seat-Base

12 8060-484 10 Rivet

13 5606-096

1 Bracket, Nonadjustable - Right

5606-097

1 Bracket, Nonadjustable - Left

14 8470-520 6 Screw, Machine

15 5606-094

1 Plate, Support - Lower

16 4606-328 1 Plate, Support - Upper

17 8408-625 4 Screw, Cap

18 0605-948

1 Bracket, Nut Holder

19 8424-602 4 Nut, Lock

20 8408-535 4 Screw, Cap

21 1623-637 4 Clip, U-Nut

2008 TZ1 Touring

SEAT SUPPORT ASSEMBLY (LXR)

0742-931

1 3706-978 1 Spar, Rear - Right - Red

3706-979

1 Spar, Rear - Left - Red

2 0423-396 4 Screw, Self-Tapping

3 8053-212 2 Washer, External Tooth Lock

4 8053-242 2 Washer, External Tooth Lock

5 8470-510 2 Screw, Machine

6 0423-355 4 Screw, Shoulder

7 8427-602 4 Nut, Lock

8 8060-484 14 Rivet

9 4606-329 1 Bracket, Crossover

10 8060-488 9 Rivet

11 5606-098

1 Tube, Support - Right

5606-099

1 Tube, Support - Left

12 5606-100

1 Bracket, Slide - Right

5606-101

1 Bracket, Slide - Left

13 8470-520 6 Screw, Machine

14 5606-094 1 Plate, Support - Lower

15 0623-302 1 Screw, Self-Tapping

16 4606-328 1 Plate, Support - Upper

17 8408-625 4 Screw, Cap

18 0605-948

1 Bracket, Nut Holder

19 8424-602 4 Nut, Lock

20 8408-535 4 Screw, Cap

21 1623-637 4 Clip, U-Nut

2008 TZ1 Touring

FRONT SEAT ASSEMBLY

0742-857

1 7999-840 1 Seat Assembly - Front (inc. 2-18)

2 3706-967

1  Cover, Seat (inc. 3)

3 5606-378 1   Wire, Seat

4 3706-737 1  Foam, Seat

5 5606-379

1  Wire, Seat

6 0624-528 AR  Staple, Seat Cover

7 0423-396 4  Screw, Self-Tapping

8 5606-086

1  Lever, Handhold

9 4706-360

1  Panel, Seat-Base

10 0406-879 2  Bumper, Seat

11 3706-895

1  Plate, Clamp

12 5606-095

1  Spring, Adjustment

13 3706-892

1  Gusset, Front Seat

14 4606-301

1  Base, Front Seat

15 8427-602 2  Nut, Lock

16 1623-129 2  Screw, Self-Tapping

17 3706-931

1  Frame, Seat

18 8468-645 2  Screw, Machine

19 8408-516 2 Screw, Cap

2008 TZ1 Touring

FRONT SEAT ASSEMBLY (LXR)

0742-378

1 7999-833 1 Seat Assembly - Front (inc. 2-27)

2 3706-973

1  Cover, Seat (inc. 3)

3 5606-378 1   Wire, Seat

4 3706-737 1  Foam, Seat

5 0609-837 1  Pad, Seat Heater

6 0624-528 AR  Staple, Seat Cover

7 5606-379

1  Wire, Seat

8 0423-396 4  Screw, Self-Tapping

9 5606-086

1  Lever, Handhold

10 3706-888 1  Handle, Seat - Front

11 4706-360 1  Panel, Seat-Base

12 1623-715

1  Clip, Anti-Rotational

13 3706-895

1  Plate, Clamp

14 5606-095

1  Spring, Adjustment

15 3706-892

1  Gusset, Front Seat

16 4606-301

1  Base, Front Seat

17 8427-602 2  Nut, Lock

18 1623-129 4  Screw, Self-Tapping

19 3706-886

1  Frame, Seat

20 8468-645 2  Screw, Machine

21 1623-524 2  Washer, Slide-Pin - Bottom

22 4606-338 2  Pin, Side - Bottom

23 5606-174

1  Cable, Seat Adjuster - Right

5606-175

1  Cable, Seat Adjuster - Left

24 1623-130 6  Rivet

25 1623-542 2  Nut, Slide - Top

26 4606-339 2  Pin, Slide - Top

27 1623-525 2  Washer, Slide-Pin - Top

2008 TZ1 Touring

PASSENGER SEAT AND BACKREST ASSEMBLY

0742-945

1 3706-970 1 Backrest - Complete (inc. 2-4)

2 3706-969

1  Cover, Backrest

3 5606-082

1  Backrest

4 1623-732

2  Clip, Retaining

5 4706-156

1 Seat, Passenger - Assembly (inc. 6-41)

6 3706-968

1  Cover, Passenger Seat (inc. 7)

7 5606-378

1   Wire, Seat

8 3706-738

1  Foam, Seat

9 0624-528 AR  Staple

10 5606-380 1  Wire, Seat

11 0623-727 4  Screw, Self-Tapping

12 5606-178

2  Retainer, Seat Latch

13 4606-290

1  Base, Passenger Seat

14 0406-879 4  Bumper, Seat

15 1686-450

1  Harness, Passenger Seat

16 4706-194

1  Rod, Latch w/Spring - Right

4706-195

1  Rod, Latch w/Spring - Left

17 5606-204

2  Rod, Cross

18 4706-090

1  Rod, Handle

19 3706-808

1  Frame, Seat - Passenger Seat

20 5606-095

1  Spring, Adjustment

21 3706-806

1  Plate, Clamp - Backrest

22 4606-291 1  Panel, Seat-Base - Passenger Seat

23 0423-396 3  Screw, Self-Tapping

24 5606-086

3  Lever, Handhold

25 5606-020

1  Rod, Pivot - Handle

26 5606-018

2  Spacer, Pivot - Handle

27 0623-853 4  Rivet

28 4706-075

2  Spacer, Latch

29 5606-084

1  Handhold - Right

5606-085

1  Handhold - Left

30 8050-217 4  Washer, Flat

31 8477-616 2  Screw, Machine

32 0609-835

1  Switch, Handwarmer - Passenger Seat

33 0409-070 1  Plug, Switch-Hole

34 1623-735 2  Washer, Friction

35 1623-734

2  Washer

36 1623-703 4  Clip, Speed

37 8040-396 2  Nut, Lock

38 1623-697

2  Plug

39 5606-212

1  Windguard - Right

5606-213

1  Windguard - Left

40 1623-129 4  Screw, Self-Tapping

41 0706-371 AR  Tr i m

2008 TZ1 Touring

PASSENGER SEAT AND BACKREST ASSEMBLY (LXR)

0742-388

1 3706-972 1 Backrest - Complete (inc. 2-4)

2 3706-971

1  Cover, Backrest

3 5606-082

1  Backrest

4 1623-732

2  Clip, Retaining

5 4706-155

1 Seat, Passenger - Assembly (inc. 6-45)

6 3706-974

1  Cover, Passenger Seat (inc. 7)

7 5606-378

1   Wire, Seat

8 3706-738

1  Foam, Seat

9 0609-837 1  Pad, Seat Heater

10 0624-528 AR  Staple

11 5606-380

1  Wire, Seat

12 0623-727 4  Screw, Self-Tapping

13 5606-178

2  Retainer, Seat Latch

14 4606-290

1  Base, Passenger Seat

15 0406-879 4  Bumper, Seat

16 1623-707 2  Screw

17 1623-479 1  Clamp, Cable

18 1686-451

1  Harness, Passenger Seat

19 4706-194

1  Rod, Latch w/Spring - Right

4706-195

1  Rod, Latch w/Spring - Left

20 5606-204

2  Rod, Cross

21 4706-090

1  Rod, Handle

22 3706-808

1  Frame, Seat - Passenger

23 5606-095

1  Spring, Adjustment

24 3706-806

1  Plate, Clamp - Backrest

25 4606-291

1  Panel, Seat-Base - Passenger Seat

26 0423-396 3  Screw, Self-Tapping

27 5606-086 3  Lever, Handhold

28 5606-020

1  Rod, Pivot - Handle

29 5606-018

2  Spacer, Pivot - Handle

30 0623-853 4  Rivet

31 3706-800 2  Spacer, Latch

32 5606-084

1  Handhold - Right

5606-085

1  Handhold - Left

33 8050-217 4  Washer, Flat

34 8477-616 2  Screw, Machine

35 0609-834

1  Switch, Push-to-Talk

36 0609-835

1  Switch, Handwarmer - Passenger Seat

37 0609-836 1  Switch, Seat Heater

38 1623-703 4  Clip, Speed

39 1623-735

2  Washer, Friction

40 1623-734

2  Washer

41 8040-396 2  Nut, Lock

42 1623-697

2  Plug

43 5606-212

1  Windguard - Right

5606-213

1  Windguard - Left

44 1623-129 4  Screw, Self-Tapping

45 0706-371 AR  Tr i m

2008 TZ1 Touring

PASSENGER SEAT AND BACKREST ASSEMBLY (LXR International)

0742-974

1 3706-972 1 Backrest - Complete (inc. 2-4)

2 3706-971

1  Cover, Backrest

3 5606-082

1  Backrest

4 1623-732

2  Clip, Retaining

5 4706-172

1 Seat, Passenger - Assembly (inc. 6-42)

6 3706-974

1  Cover, Passenger Seat (inc. 7)

7 5606-378

1   Wire, Seat

8 3706-738

1  Foam, Seat

9 0609-837 1  Pad, Seat Heater

10 0624-528 AR  Staple

11 5606-380

1  Wire, Seat

12 0623-727 4  Screw, Self-Tapping

13 5606-178

2  Retainer, Seat Latch

14 4606-290

1  Base, Passenger Seat

15 0406-879 4  Bumper, Seat

16 1686-446

1  Harness, Passenger Seat

17 4706-194

1  Rod, Latch w/Spring - Right

4706-195

1  Rod, Latch w/Spring - Left

18 5606-204

2  Rod, Cross

19 4706-090

1  Rod, Handle

20 3706-808

1  Frame, Seat - Passenger Seat

21 5606-095

1  Spring, Adjustment

22 3706-806

1  Plate, Clamp - Backrest

23 4606-291

1  Panel, Seat-Base - Passenger Seat

24 0423-396 3  Screw, Self-Tapping

25 5606-086 3  Lever, Handhold

26 5606-020

1  Rod, Pivot - Handle

27 5606-018

2  Spacer, Pivot - Handle

28 0623-853 4  Rivet

29 3706-800

2  Spacer, Latch

30 5606-084

1  Handhold - Right

5606-085

1  Handhold - Left

31 8050-217 4  Washer, Flat

32 8477-616 2  Screw, Machine

33 0609-835

1  Switch, Handwarmer - Passenger Seat

34 0609-836 1  Switch, Seat Heater

35 1623-703 4  Clip, Speed

36 1623-735

2  Washer, Friction

37 1623-734

2  Washer

38 8040-396 2  Nut, Lock

39 1623-697 2  Plug

40 5606-212

1  Windguard - Right

5606-213

1  Windguard - Left

41 1623-129 4  Screw, Self-Tapping

42 0706-371 AR  Tr i m

2008 TZ1 Touring

REAR BUMPER, RACK RAIL, SNOWFLAP, AND TAILLIGHT ASSEMBLY

0742-975

1 0509-022 1 Taillight - Assembly (inc. 2-4)

2 0509-025 1  Housing, Taillight

3 0409-057 1  Socket, Taillight

4 0409-056 1  Bulb, Taillight

5 1623-661 10 Screw, Self-Tapping

6 5606-063

1 Hood, Taillight

7 8050-127 2 Washer

8 0623-257 2 Screw, Self-Tapping

9 5606-065

1 Panel, Access - Taillight

10 1707-129

1 Bumper, Rear

11 8060-686 14 Rivet

12 1623-241 12 Rivet

13 8477-620 4 Screw, Machine

14 5606-254 1 Snowflap

15 5606-056

1 Close-Off, Tunnel

16 0623-784 2 Screw, Self-Tapping

17 8061-506 6 Rivet

18 3606-776 1 Support, Snowflap

19 0623-184 4 Washer

20 8427-602 4 Nut, Lock

21 2718-490

1 Fender, Rear - Right w/Decal (inc. 22-24)

2718-491

1 Fender, Rear - Left w/Decal (inc. 22-24)

22 2718-488

1  Fender, Rear - Right (inc. 23)

2718-489

1  Fender, Rear - Left (inc. 23)

23 8611-304

1   Reflector

8611-305

1   Reflector

24 8611-252

1  Decal, Rear Fender - Right

8611-253

1  Decal, Rear Fender - Left

25 8427-502 2 Nut, Lock

26 3706-989

1 Bracket, Mounting - Rack Rail - Rear

27 8476-516 2 Screw, Machine

28 3706-857

2 Rail, Rack

29 8406-620 4 Screw, Cap

30 4706-017

1 Bracket, Mounting - Rack Rail - Front

31 1623-700 4 Screw, Self-Tapping

2008 TZ1 Touring

REAR BUMPER, RACK RAIL, SNOWFLAP, AND TAILLIGHT ASSEMBLY (LXR)

0742-916

1 0509-022 1 Taillight - Assembly (inc. 2-4)

2 0509-025 1  Housing, Taillight

3 0409-057 1  Socket, Taillight

4 0409-056 1  Bulb, Taillight

5 1623-661 10 Screw, Self-Tapping

6 5606-063

1 Hood, Taillight

7 8050-127 2 Washer

8 0623-257 2 Screw, Self-Tapping

9 5606-065

1 Panel, Access - Taillight

10 1707-129

1 Bumper, Rear

11 8060-686 14 Rivet

12 1623-241 12 Rivet

13 8477-620 4 Screw, Machine

14 5606-254

1 Snowflap

15 5606-056

1 Close-Off, Tunnel

16 0623-784 2 Screw, Self-Tapping

17 8061-506 6 Rivet

18 3606-776 1 Support, Snowflap

19 0623-184 4 Washer

20 8427-602 4 Nut, Lock

21 2718-490

1 Fender, Rear - Right w/Decal (inc. 22-24)

2718-491

1 Fender, Rear - Left w/Decal (inc. 22-24)

22 2718-488

1  Fender, Rear - Right (inc. 23)

2718-489

1  Fender, Rear - Left (inc. 23)

23 8611-304

1   Reflector

8611-305

1   Reflector

24 8611-252

1  Decal, Rear Fender - Right

8611-253

1  Decal, Rear Fender - Left

25 8427-502 2 Nut, Lock

26 3706-989 1 Bracket, Mounting - Rack Rail - Rear

27 8476-516 2 Screw, Machine

28 3706-857

2 Rail, Rack

29 8406-620 4 Screw, Cap

30 4706-017 1 Bracket, Mounting - Rack Rail - Front

31 1623-715

1 Clip, Anti-Rotational

32 1623-700 4 Screw, Self-Tapping

33 5606-171 1 Saddlebag, Rear

34 5606-172

1 Saddlebag, Side - Right

5606-173

1 Saddlebag, Side - Left

2008 TZ1 Touring

COOLING ASSEMBLY

0742-867

1 1623-292 2 Clamp, Hose

2 0610-667 1 Hose, Breather

3 0770-712 1 Tank, Separator

4 1623-287 1 Clamp, Hose

5 3007-507

1 Hose, Breather - Drain

6 1623-285 1 Clamp, Hose

7 1623-291 1 Clamp, Hose

8 0610-665 1 Hose, Breather - Separator

9 1623-288 1 Clamp, Hose

10 8408-610 3 Screw, Cap

11 1670-660 1 Tank, Coolant

12 0610-692 AR Hose - Green - 25 ft

0610-693 AR Hose - Green - 100 ft

13 4606-209 1 Cap, Coolant Tank

14 0623-736 6 Clamp, Hose

15 0610-640 1 Hose, Coolant - Coolant Tank/Engine

16 0610-639 1 Hose, Coolant - Heat Exchanger

17 0610-638 1 Hose, Coolant - Engine/Heat Exchanger

18 0610-790 AR Conduit - 5 ft

19 4606-388

1 Bracket, Coolant Hose

20 8408-020 1 Screw, Cap

21 0123-788 2 Cable Tie

22 0623-373 1 Clamp, Hose

23 0610-657 1 Hose, Coolant - Bypass

24 1623-278 1 Clamp, Hose

2008 TZ1 Touring

ENGINE AND RELATED PARTS

0742-015

1 0662-490 1 Engine, AA11L3

2 0627-047 1 Belt, Drive

3 0746-799

1 Clutch, Drive - Uncalibrated

4 1623-649 1 Washer, High Collar

5 1623-620 1 Bolt, Clutch

6 0608-458 2 Mount, Engine - Rear

7 1623-437 4 Screw, Cap

8 8427-002 3 Nut, Lock

9 0608-457 2 Mount, Engine - Front

10 0708-465 1 Bracket, Mounting - Engine

11 8408-020 2 Screw, Cap

12 8451-182 2 Washer, Lock

13 8427-802 4 Nut, Lock

14 8450-157 1 Washer

15 1623-449 1 Screw, Cap

2008 TZ1 Touring

EXHAUST ASSEMBLY

0742-780 *Included in Chassis Assembly

1 1712-447 1 Resonator (inc. 2)

2 1623-375 1  Grommet, Rubber

3 2612-059 2 Gasket, Exhaust

4 1712-411 1 Pipe, Exhaust

5 1712-410 1 Manifold, Exhaust

6 0612-668 10 Spring, Extension

7 1712-173 1 Bracket, Exhaust

8 0612-111 3 Bumper, Molded

9 8060-686 4 Rivet

10 1712-139 1 Bracket, Mounting - Resonator*

11 8427-802 4 Nut, Lock*

12 8476-835 4 Screw, Machine*

13 1612-927 1 Washer, Tab

14 1623-379 1 Clip, Hairpin

2008 TZ1 Touring

AIR SILENCER ASSEMBLY

0742-808 *Not a Service Part

1 0770-709 1 Intake, Support - Assembly (inc. 2-6)

2 1670-732 1  Intake, Support - Top

3 1670-828 1  Resonator, Top - Plenum

4 1670-829 1  Baffle, Top - Plenum

5 1670-733 1  Intake, Support - Bottom

6 0623-784 10  Screw, Self-Tapping

7 1670-830 1 Cover, Top Plenum - Right

1670-831 1 Cover, Top Plenum - Left

8 4606-276 4 Grommet

9 0423-356 2 Screw, Shoulder

10 8050-212 2 Washer

11 4606-275 2 Grommet

12 8427-602 2 Nut, Lock

13 0617-542 1 Foam, Air Silencer - Right

14 0617-543 1 Foam, Air Silencer - Left

15 1670-802 1 Silencer, Air - Assembly (inc. 16-17)

16 * 1  Seal

17 1623-711 7  Screw, Machine

18 0619-206 AR Foil, Protective - 6 in.

19 1670-785 1 Grommet

20 1670-784 1 Fitting, Elbow - Plastic

21 1670-731 1 Boot, Dual Intake

22 0623-165 4 Clip, Retaining

23 1623-609 1 Screw, Self-Tapping

24 0423-029 1 Screw, Machine

25 1670-325 1 Grommet

26 1670-324 1 Fitting, Elbow

27 0610-692 AR Hose - Green - 25 ft

0610-693 AR Hose - Green - 100 ft

2008 TZ1 Touring

OIL TANK ASSEMBLY

0742-781

1 0770-804 1 Tank, Oil - Assembly

(inc. 2-8 and two No. 9)

2 1623-573 3  Bushing, Flanged

3 1670-729 3  Grommet

4 1670-819

1  Screen, Oil Tank

5 1670-914 1  Plug, Drain (inc. 6)

6 1670-926 1   O-Ring

7 0610-641 1  Hose, Oil - Feed

8 0610-642 1  Hose, Oil - Return

9 1623-515 4  Clamp, Hose

10 0610-790 AR Conduit - 5 ft

11 0648-441 2 O-Ring

12 8408-616 4 Screw, Cap

13 1670-727 1 Fitting, Oil Supply - Engine

14 1670-726 1 Fitting, Oil Return - Engine

15 0610-664 1 Hose, Breather - Oil Tank

16 1623-285 1 Clamp, Hose

17 1623-289 1 Clamp, Hose

18 8476-630 3 Screw, Cap

19 1670-872 1 Cap, Oil Tank (inc. 20)

20 1670-823 1  Seal, Cap - Oil Tank

2008 TZ1 Touring

DRIVE CLUTCH

(Uncalibrated Drive Clutch - p/n 0746-799)

0741-939

1 1623-670 6 Screw, Cap

2 8051-242 6 Washer, Lock

3 0646-376 1 Spring, Drive Clutch - Gold

4 0746-791 3 Arm, Cam (inc. 5)

0746-678 3 Arm, Cam (inc. 5) (5-9,000 ft Alt.)

0746-663 3 Arm, Cam (inc. 5) (Over 9,000 ft Alt.)

5 1623-183 3  Screw, Set

6 1602-692 6 O-Ring

7 0646-747 3 Pin, Cam Arm

8 8048-366 3 Nut, Lock

Cam Arm Kit - p/n 4639-674 (inc. 5-8)

2008 TZ1 Touring

DRIVEN CLUTCH

(Assembly p/n 0726-280)

0741-790

1 0748-687 1 Bracket, Torque 48°/40° (inc. 2-3)

0748-662 1 Bracket, Torque 36° (inc. 2-3)

(Over 5,000 ft Alt.)

2 0648-433 1  Ring, Snap

3 0648-009 1  Bearing

4 0648-713 2 Seat, Spring - Driven Clutch

5 0648-774 1 Spring, Driven Clutch - Orange

6 0648-753 1 Spacer

7 0648-453 1 Seat, Spring

8 0648-097 6 Pin, Cam Roller

9 0648-139 6 Roller, Cam

10 8070-224 6 Pin, Spring

11 0648-650 1 Retainer, Torque Bracket

12 1623-517 9 Screw, Machine

2008 TZ1 Touring

CYLINDER HEAD ASSEMBLY

0741-382

1 3007-494 1 Head, Cylinder - Assembly (inc. 2-4)

2 3007-069 8  Guide, Valve

3 3007-070 12  Bolt, Camshaft Housing

4 3007-071 4  Pin, Dowel

5 3007-072 1 Gasket, Cylinder Head

6 3006-598 1 Bolt, Air-Release

7 3003-290 1 Gasket, Air-Release Bolt

8 3007-073 6 Bolt, Cylinder Head

9 3007-495 6 Washer, Cylinder Head Bolt

10 3007-496 2 Bolt, Cylinder Head

11 3007-074 6 Bolt, Stud

12 3007-390 6 Nut

13 3003-290 1 Gasket, Oil Plug

14 3007-497 1 Plug, Oil

15 3423-088 2 Pin, Dowel

16 3007-075 1 Fitting, Water Bypass Hose

17 3007-076 1 Cover, Cylinder Head

18 3007-077 1 Gasket, Cylinder Head Cover

19 3007-078 2 Gasket, Cylinder Head Cover

20 3423-646 4 Bolt

21 3423-680 4 Washer

22 3423-043 2 Pin, Dowel

23 0217-732 2 Plug, Spark (CR8EKB)

24 3007-079 1 Bracket, Harness

25 3007-236 2 Coil, Ignition

26 3007-380 2 Bolt, Ignition Coil

2008 TZ1 Touring

CRANKCASE ASSEMBLY

0741-384

1 3007-080 1 Crankcase Assembly (inc. 2)

2 3004-822 3  Pin, Dowel

3 3007-498 1 Bolt, Stud

4 3007-500 2 Bolt, Stud

5 3402-444 1 Gasket, Water Drain Bolt

6 3007-407 1 Bolt, Water Drain

7 3007-083 3 Gasket, Oil Plug

8 3423-352 3 Plug, Oil

9 3402-556 6 Gasket, Oil Plug

10 3007-501 6 Plug, Oil

11 3403-106 1 Gasket, Oil Plug

12 3007-085 1 Plug, Oil

13 3007-086 2 O-Ring, Crankcase

14 3007-087 3 Bolt

15 3007-088 9 Bolt

16 3007-089 6 Bolt

17 3007-411 4 Bolt

18 3007-401 2 Bolt

19 3007-408 4 Bolt

20 3007-090 1 Plate, Oil Separator - Right

21 3007-091 1 Plate, Oil Separator - Left

22 3007-092 10 Bolt

23 3007-502 8 Washer

24 3007-093 1 Fitting, Water Bypass Hose

25 3402-013 1 Gasket, Water Bypass Hose Fitting

26 3007-094 2 Jet, Piston Cooling

27 3423-051 2 O-Ring

2008 TZ1 Touring

MAGNETO COVER

0741-385

1 3007-095 1 Cover, Magneto (inc. 2-3)

2 3006-598 1  Bolt, Air-Release

3 3003-290 1  Gasket

4 3007-096 1 Gasket, Magneto Cover

5 3007-097 2 Pin, Dowel - Magneto Cover

6 3007-503 18 Bolt, Magneto Cover

7 3402-013 1 Gasket

8 3423-180 1 Plug, TDC

9 3402-898 1 Plug, Crankshaft Hole

10 3423-061 1 O-Ring

11 3007-084 1 Gasket, Oil Plug

12 3007-085 1 Plug, Oil

2008 TZ1 Touring

PISTON AND CRANKSHAFT ASSEMBLY

0741-389

1 3007-103 2 Piston

2 3007-104 2 Ring Set, Piston

3 3007-105 2 Pin, Piston

4 3008-529 4 Circlip, Piston

5 3007-106 2 Connecting Rod - Assembly (inc. 6-7)

6 3007-107 4  Bolt, Connecting Rod

7 3007-108 4  Pin, Connecting Rod

8 3007-109 4 Bearing, Crankshaft Pin - Green

3007-110 4 Bearing, Crankshaft Pin - Black

3007-111 4 Bearing, Crankshaft Pin - Brown

3007-112 4 Bearing, Crankshaft Pin - Yellow

9 3007-113 1 Crankshaft

10 3007-114 1 Bearing, Crankshaft Thrust - Green

11 3007-115 1 Bearing, Crankshaft Thrust - Red

3007-116 1 Bearing, Crankshaft Thrust - Black

3007-117 1 Bearing, Crankshaft Thrust - Blue

3007-119 1 Bearing, Crankshaft Thrust - Yellow

3007-120 1 Bearing, Crankshaft Thrust - White

12 3007-121 6 Bearing, Crankshaft - Green

3007-122 6 Bearing, Crankshaft - Black

3007-123 6 Bearing, Crankshaft - Brown

13 3007-124 1 Seal, Oil

2008 TZ1 Touring

STARTER CLUTCH ASSEMBLY

0741-390

1 3007-125 1 Limiter, Starter Idler Gear

2 3007-126 1 Gear, Starter Idler - No. 2

3 3007-127 1 Clutch, Starter - One-Way

4 3007-128 2 Pin, Starter Idler

5 3007-129 1 Gear, Starter Clutch

6 3007-130 6 Screw, Machine

7 3007-131 2 Spacer

8 3007-132 1 Spacer, Idler Gear No. 2

2008 TZ1 Touring

CRANK BALANCER ASSEMBLY

0741-391

1 3007-133 1 Balancer, Crank - No. 1

2 3007-134 1 Balancer, Crank - No. 2

3 3007-135 12 Bearing, Crank Balancer - Green

3007-136 12 Bearing, Crank Balancer - Black

3007-137 12 Bearing, Crank Balancer - Brown

4 3007-138 2 Plug, Crank Balancer

2008 TZ1 Touring

CAM CHAIN ASSEMBLY

0741-392

1 3007-141 1 Guide, Cam Chain - No. 2

2 3007-140 1 Guide, Cam Chain - No. 1

3 3007-139 1 Chain, Drive

4 3007-142 1 Tensioner, Cam Chain

5 3007-143 2 Bolt, Cam Chain Guide/Tensioner

6 3007-418 2 Washer

7 3007-144 1 Adjuster, Tensioner - Assembly (inc. 8-9)

8 3007-145 1  Spring

9 3007-146 1  Ball

10 3007-147 1 Gasket, Tensioner Adjuster

11 3007-148 1 Bolt, Tensioner Adjuster

12 3007-149 1 Washer

13 3007-509 2 Screw, Machine

2008 TZ1 Touring

CAMSHAFT/VALVE ASSEMBLY

0741-393

1 3007-150 1 Camshaft, Intake

2 3007-506 1 Camshaft, Exhaust

3 3402-851 8 Tappet

4 3402-852 AR Shim, Tappet - 2.30 mm

3402-853 AR Shim, Tappet - 2.35 mm

3402-854 AR Shim, Tappet - 2.40 mm

3402-855 AR Shim, Tappet - 2.45 mm

3402-856 AR Shim, Tappet - 2.50 mm

3402-857 AR Shim, Tappet - 2.55 mm

3402-858 AR Shim, Tappet - 2.60 mm

3402-859 AR Shim, Tappet - 2.65 mm

3402-860 AR Shim, Tappet - 2.70 mm

3402-861 AR Shim, Tappet - 2.75 mm

3402-862 AR Shim, Tappet - 2.80 mm

3402-863 AR Shim, Tappet - 2.85 mm

3402-864 AR Shim, Tappet - 2.90 mm

3402-865 AR Shim, Tappet - 2.95 mm

3402-866 AR Shim, Tappet - 3.00 mm

3402-867 AR Shim, Tappet - 3.05 mm

3402-868 AR Shim, Tappet - 3.10 mm

3402-869 AR Shim, Tappet - 3.15 mm

3402-870 AR Shim, Tappet - 3.20 mm

3402-871 AR Shim, Tappet - 3.25 mm

3402-872 AR Shim, Tappet - 3.30 mm

3402-873 AR Shim, Tappet - 3.35 mm

3402-874 AR Shim, Tappet - 3.40 mm

3402-875 AR Shim, Tappet - 3.45 mm

3402-876 AR Shim, Tappet - 3.50 mm

5 3007-152 4 Valve, Intake

6 3007-153 4 Valve, Exhaust

7 3007-625

8 Spring, Valve

8 3007-626

8 Retainer, Valve Spring

9 0693-281 16 Cotter, Valve

10 3007-156 8 Seat, Valve Spring

11 3402-226 8 Seal, Valve Stem

2008 TZ1 Touring

INTAKE PIPE ASSEMBLY

0741-394

1 3007-157 2 Pipe, Intake

2 3007-158 2 O-Ring

3 3423-347 4 Bolt

4 3423-726 2 Clamp, Intake Pipe

5 3007-159 2 Clamp, Air Silencer

6 3007-160 2 Gasket, Exhaust Pipe

7 3007-415 6 Bolt, Stud

8 3007-390 6 Nut

2008 TZ1 Touring

OIL PAN ASSEMBLY

0741-388

1 3007-099 1 Gasket, Oil Pan

2 3007-100 1 Pan, Oil

3 3007-504 12 Bolt

4 3007-505 2 Bolt

5 3402-011 1 Gasket, Oil Drain Plug

6 3007-101 1 Plug, Oil Drain

7 3402-556 1 Gasket, Oil Plug

8 3007-501 1 Plug, Oil

9 3007-102 1 Plate, Oil Pan

10 3007-092 7 Bolt

11 3007-093 1 Fitting

12 3402-013 1 Gasket

2008 TZ1 Touring

OIL PUMP ASSEMBLY

0741-395

1 3007-161 1 Pump, Oil - Feed

2 3007-496 4 Bolt

3 3007-162 1 Pump, Oil - Scavenge

4 3007-510 2 Bolt

5 3007-370 2 Bolt

6 3005-209 2 Pin, Dowel

7 3007-163 2 Seal, Oil

8 3007-164 2 Gear, Driven

9 3007-165 2 Washer, Driven Gear

10 3007-166 2 Pin, Driven Gear

11 3423-358 2 Circlip

12 3007-167 1 Valve, Oil-Relief

13 3007-168 1 Seat, Oil-Feed Check Valve

14 3007-169 1 Spring, Oil-Feed Check Valve

15 3007-170 1 Ball, Oil-Feed Check Valve

16 3007-171 1 Filter, Oil

17 3007-172 1 Strainer, Oil

2008 TZ1 Touring

OIL COOLER ASSEMBLY

0741-396

1 3007-173 1 Bolt, Oil Cooler Union

2 3007-174 1 Cooler, Oil

3 3007-175 1 Washer

4 3007-176 1 O-Ring, Oil Cooler

5 3007-177 1 Hose, Oil Cooler - Inlet

6 3006-601 1 Hose, Oil Cooler - Outlet

7 3423-424 4 Clamp, Hose

2008 TZ1 Touring

WATER PUMP ASSEMBLY

0741-397

1 3007-178 1 Pump, Water - Assembly (inc. 2-9)

2 3007-179 1  Impeller/Shaft

3 3007-180 1  Seal, Mechanical

4 3003-615 1  Bearing

5 3402-465 1  Seal, Oil

6 3007-181 1  O-Ring

7 3423-404 1  O-Ring

8 3007-511 2  Screw

9 3007-512 1  E-Ring

10 3007-503 2 Bolt

2008 TZ1 Touring

WATER HOSE ASSEMBLY

0741-961

1 3007-182 1 Thermostat

2 3003-924 1 Cap, Thermostat

3 3007-369 3 Bolt

4 3007-513 1 Hose, Water Inlet

5 3007-184 1 Hose, Water Bypass - No. 1

6 3007-514 1 Hose, Water Bypass - No. 2

7 3007-186 1 Hose, Water Bypass - No. 3

8 3007-187 1 Pipe, Water

9 3007-188 1 Clip, Water Bypass Hose - No. 1

10 3007-189 2 Clip, Water Bypass Hose - No. 3

11 3008-488 3 Clip, Water Bypass Hose - No. 2

12 3004-786 2 Clamp, Hose

13 3007-190 1 Fitting, Water Inlet Hose

14 3007-191 1 O-Ring

15 3007-515 2 Bolt

16 3007-516 1 Clamp, Water Bypass Hose

2008 TZ1 Touring

THROTTLE BODY ASSEMBLY

0742-189

1 3007-193 1 Body, Throttle - Assembly (inc. 2-18)

2 3007-194 2  Injector, Fuel - Assembly (inc. 3-4)

3 3007-195 2   O-Ring

4 3007-196 2   O-Ring

5 3007-197 2  Screw

6 3007-198 1  Rail, Fuel

7 3007-199 2  Clip

8 3007-200 1  Screw, Stop (inc. 9)

9 3007-201 1   Nut

10 3007-202 1  Sensor, Throttle - Assembly (inc. 11)

11 3007-203 1   O-Ring

12 3007-204 1  Screw, Torx-Head

13 3007-205 1  Valve, ISC - Kit

14 3007-206 2  Screw

15 3007-207 1  Screw

16 3007-208 1  Joint

17 3007-209 2  Pipe, Rubber

18 3007-210 1  Pipe, Rubber

19 3006-588 1 Sensor, Oxygen

20 3006-844 1 Switch, Oil Pressure

21 3007-517 2 Sensor, Boost/Air Pressure

22 0623-540 1 Cable Tie - Triple

23 3007-213 1 Cover

24 3007-214 2 Sensor, Air/Water Temperature

25 3530-047 2 Gasket, Temperature Sensor

26 3007-216 1 Sensor, Cam Position

27 3007-392 1 Bolt, Cam Position Sensor

28 3007-218 1 Protector, Cam Position Sensor

29 0619-776 AR Conduit - 5 ft - Boost/Air Pressure Sensor

2008 TZ1 Touring

STARTER MOTOR ASSEMBLY

(Complete Starter Motor Assembly p/n 3007-219)

0741-407

1 3007-230 1 Relay, Starter Motor

2 3007-220 1 Housing - Assembly (inc. 3)

3 3007-221 1  Seal, Oil

4 3007-222 1 O-Ring

5 3007-223 1 Brush Assembly

6 3007-224 2 O-Ring

7 3007-225 2 Bolt

8 3007-226 1 Armature Assembly (inc. 9)

9 3007-227 1  Ring, Snap

10 3007-228 1 Plate, Locking

11 3007-229 1 Shim

12 3007-401 2 Screw, Cap

2008 TZ1 Touring

MAGNETO ASSEMBLY

0741-962

1 3007-231 1 Stator

2 3007-232 1 Rotor/Flywheel

3 3007-233 1 Bolt

4 3007-234 1 Washer

5 3007-519 2 Screw, Machine

6 3007-450 3 Screw, Machine

7 3007-235 1 Clamp, Lead Wire

8 3005-564 1 Screw, Machine

9 3004-540 1 Key, Rotor/Flywheel

Printed in U.S.A. p/n 2257-988